Project Spotlight - Goodrich A380

Goodrich was awarded the contract to build the wing gear for the new A380, the largest passenger jet in the world. They were set to go to one of the largest manufacturer air shows, the Farnborough Airshow. They had 7 weeks to be ready for this. One of Mitchell Plastics & Casegoods customers recommended us for the job. A Gentleman, Bob Judson, who is the contract photographer, was hired to approach us and see if we could build a life size model of the gear. We said sure, then he said you need to do it in four weeks. So after the big gasp we said we’d take it on. We had a crew of 15 people working 12 to 15 hours a day. Engineering drawings were created, translated from CATIA to Pro-E software and produced. The pictures below show you the process we went through from start to finish.

Since then we have completed other projects for them such as the front nose gear of the an F18 fighter jet, The life size “cowl” from the 787 passenger jet and other items.

01 FARN AIRSHOW NEWS 02

01 FARN AIRSHOW NEWS 02

02 Moving gear into shop

02 Moving gear into shop

03 MOVING GEAR INTO SHOP

03 MOVING GEAR INTO SHOP

04 the gang making a game plan

04 the gang making a game plan

05 trying to figure out what goes where

05 trying to figure out what goes where

06 deciding whose making what

06 deciding whose making what

07 created a metal shroud to mimick the A380 gear

07 created a metal shroud to mimick the A380 gear

08 more metal fabrication

08 more metal fabrication

09 maching parts

09 maching parts

10 Dan working on maching a part

10 Dan working on maching a part

11 All the parts that need to be made

11 All the parts that need to be made

12 Bobby fabricating the Main cylinder

12 Bobby fabricating the Main cylinder

13 Bobby Main cylinder really getting down

13 Bobby Main cylinder really getting down

13.5 going over raw machined parts

13.5 going over raw machined parts

14 reviewing details

14 reviewing details

15 trying to figure out some things

15 trying to figure out some things

16 team work we had 15 days to go

16 team work we had 15 days to go

17 cool parts coming together

17 cool parts coming together

18 this is model making

18 this is model making

19 body work

19 body work

20 body work

20 body work

21 before paint

21 before paint

22 getting ready to dry fit

22 getting ready to dry fit

23 dry fitting

23 dry fitting

24 dry fitting

24 dry fitting

24.5 fitting components

24.5 fitting components

25 work in progress

25 work in progress

26 sanding parts for paint

26 sanding parts for paint

27 Ed sanding truck beam for paint

27 Ed sanding truck beam for paint

28 paint has begun

28 paint has begun

29 primed parts

29 primed parts

30 painting parts

30 painting parts

31 painting parts

31 painting parts

32 final assembly

32 final assembly

33 finished in shop

33 finished in shop

34 final assembly

34 final assembly

35 crating parts

35 crating parts

36 crating

36 crating

37 packing in foam for shipment

37 packing in foam for shipment

38 proud crew

38 proud crew

39 at the Farnborough Airshow UK

39 at the Farnborough Airshow UK

40 made it in the Avation News

40 made it in the Avation News

41 F18 nose gear

41 F18 nose gear

42 F18 nose gear

42 F18 nose gear

43 F18 nose gear model

43 F18 nose gear model

44 nose gear

44 nose gear

45 gear stand

45 gear stand

46 gear stand

46 gear stand

47 gear stand

47 gear stand

48 inlet cowl

48 inlet cowl

49 inlet cowl under construction

49 inlet cowl under construction

50 inlet cowl in fabrication

50 inlet cowl in fabrication

51 inlet cowl model section

51 inlet cowl model section

52 inlet cowl model

52 inlet cowl model

53 inlet cowl ready to ship

53 inlet cowl ready to ship

54 inlet cowl crating

54 inlet cowl crating

55 inlet cowl crate

55 inlet cowl crate